How does the water mouth material recovery crusher realize "turning waste into treasure"?

In the field of plastic, rubber and metal product production, the treatment of water nozzle and a small number of defective products has always been a problem that plagues enterprises. According to statistics, the injection molding industry produces about 5-8% of the total raw materials every year, and the traditional treatment method not only causes resource waste, but also increases the environmental burden. The launch of the water mouth material recovery grinder is an innovative solution to the pain points of this industry.

Technological innovation builds core competitiveness

The high-strength wear-resistant internal parts of this nozzle material recovery grinder are the key to its long-lasting and stable operation. The core components of the equipment are made of tungsten steel alloy, which has undergone a special heat treatment process, with a hardness of more than HRC62 and a service life of up to 3 times that of ordinary parts. The intelligent control system is the "brain" of the device, with the following innovative functions:

The automated operating system greatly reduces the need for manual labor. Traditional shredders require 2-3 people to operate, while this equipment only needs 1 person to monitor and complete all operations through the touch screen. The built-in intelligent diagnostic system monitors the operating status in real time, warns of potential faults in advance, and reduces unplanned downtime by 80%.

In terms of environmental performance, this nozzle material recovery pulverizer adopts an innovative triple noise reduction system design to elevate noise control to industry-leading levels:

Acoustic isolation cabin structure: The injection molding auxiliary machine adopts a fully enclosed double-layer cabin design, the outer layer is 2mm thick cold-rolled steel plate, the inner layer is special sound insulation composite material, and the middle is filled with polymer damping material. This "sandwich" structure effectively blocks the propagation of high-frequency noise and has been tested to reduce noise by up to 15 decibels. All seams of the cabin are sealed with high-temperature rubber strips to ensure that sound waves do not leak through the gaps. The specially designed access door adopts hydraulic buffer device to avoid the impact noise when opening and closing the door.

Shock absorption spring base: The bottom of the crusher is equipped with 16 sets of high-performance shock absorption spring groups, each of which has been tested for precision dynamic balance, and the shock absorption efficiency reaches more than 90%. The spring is made of special steel imported from Sweden, and the surface is treated with anti-rust treatment, with a service life of more than 100,000 hours. The base is also equipped with a secondary shock-absorbing rubber pad to form a dual shock absorption system, which can control the vibration amplitude of the equipment within 0.1mm, fundamentally reducing the source of noise.

Sound-absorbing cotton lining: The inside of the equipment is fully covered with the newly developed nano-microporous sound-absorbing cotton, with a thickness of 50mm and a sound absorption coefficient of up to 0.95. This sound-absorbing cotton is made of environmentally friendly flame-retardant materials with a temperature resistance range of -30°C to 120°C, and will not produce secondary pollution. The specially designed wavy surface structure maximizes the absorption area of sound waves and has excellent absorption effect for noise in different frequency bands. The lining adopts a modular design for easy maintenance and replacement later.

The synergy of this triple noise reduction system keeps the working noise of the equipment below 75 decibels, which is equivalent to the noise level of ordinary office environment and greatly improves the working environment of the workshop. At the same time, the equipment is also equipped with an intelligent noise monitoring system that displays the noise value in real time, and will automatically warn when the noise rises abnormally, reminding the operator to check the status of the equipment. This all-round noise reduction design not only meets strict environmental regulations but also reflects the company's great emphasis on employee health and the comfort of the working environment.